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FORGE: Factory Operations and Realtime Guidance Engine

Run the whole
factory from one
source of truth.

FORGE follows every lot from intake to dispatch and tells each team what to run today.

How it works

Four jobs FORGE does every day.

Panels below show illustrative sample data.

Track

Every lot, at
every station.

Each move, hold, and handoff is written to a permanent history, so anyone can see where a lot is, which machine has it, and how long it waited.

lot.timeline / LOT-0417

✓ Intake → material received Mon
✓ Wet process → Drum 3 Tue
✓ Drying → fixed lead time Thu
4 Finishing → in progress now
5 Dispatch Fri

jobs.today / wet lead

1 · LOT-0417

Least slack: dispatch in 3 days

RUN TODAY

2 · LOT-0422

Machine free, within today's capacity

RUN TODAY

3 · LOT-0431

Six days of slack, capacity reached

HOLD

Prioritise

A ranked list,
with the reason.

FORGE works back from each committed dispatch date, weighs stage dependencies and plant capacity, then gives each lead a daily list of what to run and what to hold.

Coordinate

Handoffs that
can't get lost.

The floor's morning update re-runs the plan. Blockers notify the right people in the app, and approvals and escalations stay open until someone resolves them.

forge.activity.log

[08:02] capture:morning → LOT-0422 blocker: chemical

[08:02] engine:replan → job lists updated

[08:03] notify:wet_lead → LOT-0417 moved to rank 1

[09:40] machine:drum_3 → issue reported

[09:41] maintenance:job → added to pool

[10:15] repair:drum_3 → fixed, job closed with report

[14:30] LOT-0417 → released to finishing

[14:31] notify:finishing_lead → pickup waiting

day so far: 1 blocker • 1 repair • 1 handoff

dispatch.risk

18

open lots

2

at risk

1

bottleneck

LOT-0422 At risk: live blocker
LOT-0408 At risk: slack under 1 day
LOT-0417 On track
LOT-0431 On track

Forecast

See a late order
while it can still be saved.

Dispatch-risk, throughput, and bottleneck forecasts come from your plant's own history, and each one shows the reasoning behind it.

Product Tour

See FORGE at work.

Start of Day

Start of Day

Open orders, risks, and machine issues in one morning read.

Sample data
Lead Console

Lead Console

Each lead sees what to pick up, what is moving, and what is late.

Sample data
Orders

Orders

Every lot on a purchase order, station by station.

Sample data
Dispatch Risk

Dispatch Risk

Lots most likely to miss their committed date, ranked.

Sample data
Machines

Machines

Idle machines matched to the lots waiting beside them.

Sample data
Maintenance Jobs

Maintenance Jobs

A shared repair queue with priority jobs at the front.

Sample data

The platform

Six modules cover the rest of the plant.

Production
Purchase orders, lots, station boards, and daily job lists for each lead, with a full history for every lot.
Machines & Maintenance
A machine registry, a shared repair job pool, parts drawn from the store, and downtime worked out automatically.
Inventory & Procurement
A stock ledger, reorder forecasts, vendor purchase orders, and goods-received checks in one closed buying loop.
Water, Waste & Power
Water levels and tanker forecasts, wastewater and hazardous waste records, and meter-based electricity tracking.
People & Finance
Attendance, payroll, invoices, expenses, and per-lot economics, with salary figures behind an extra sign-in step.
Plant Health
One composite health score, process analytics, and an owner's dashboard that links straight to the detail.

In production

Live at Balaji Enterprises, a leather tannery, since October 2026.

FORGE began as a custom build for one plant's process and grew to cover production, maintenance, stock, utilities, people, and finance.

Begin

See your plant in one place.